Description

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SUBJECT: ROTARY CAPPING MACHINE

REF. PROJECT: Spices – 120 BPM

OFFER SUBJECT:

PAR. 1. BOTTLE AND CAP DRAWINGS
PAR. 2. MACHINE MODEL
PAR. 3. TECHNICAL DETAILS
PAR. 4. MACHINE CHANGEPARTS
PAR. 5. AUTOMATIC FEEDING SYSTEM WITH SORTER
PAR. 6. AUTOMATIC FEEDING SYSTEM WITH SCARA ROBOTS
PAR. 7. OPTIONAL ITEMS
PAR. 8. QUOTATION
PAR. 9. GENERAL SALES CONDITION

ROTARY CAPPING MACHINE MOD. INP/F-288-04

MODEL INP/F-288-04
MAX OUTPUT 120 BPM
TURRET PRIMITIVE DIAMETER 288 mm
CAPPER PITCH 226,2 mm
N. CAPPING HEAD 4
RUNNING DIRECTION CLOCKWISE
PRODUCT
BOTTLE PLASTIC/GLASS
CLOSURE TYPE VARIOUS
CONVEYOR WORKING HEIGHT 950 ± 50 mm

PAR. 3. TECHNICAL DETAILS

PAR. 3.1 MACHINE DESCRIPTION

The machine is powered by a gear motor that is driven by an inverter;

The machine’s frame is made of carbon steel treated with epoxy paint. It is clad with Stainless steel AISI 304;

Turret height adjustment is accomplished via an electric gear motor which allows the adjustment of the turret according to the different heights of the bottles;

The turret does not have any painted parts. All the mechanical parts are nickel – plated.

PAR. 3.2 CAPPING HEAD

– The machine is equipped with no. 4 Screw Caps capping heads with magnet clutch Mod.

TMP-801. The torque is adjustable by means of a scale displayed on the capping head. The torque range goes from 0 to 6 Nm (53 in/lb). The material used is stainless steel AISI 304

PAR. 3.3 CAPSULES TRANSFER

The transfer of each cap from the caps feed chute to the capping head is made by a PICK & PLACE device which includes a caps transfer starwheel, feeding them one at a time to the capping heads;

Pick & Place in operation complete of a quick release system;

No bottle/no cap device.

PAR. 3.4 BOTTLE FEEDING

Bottles enter the machine trough a 4mt. length conveyor without motorization. (REJVES standard section);

The adjustable (x/y position) infeed screw guarantees a smooth bottle transfer of the bottles into the infeed starwheel;

A safety clutch will stop the machine in case of bottle jamming

PAR. 3.5 STANDARD EQUIPMENT

The basic machine includes a complete set of changeparts for no. 1 cap and no. 1 bottle format.

Anti rotation belt for round bottles

PAR. 3.6 ELECTRICAL SYSTEM

The electric system is made in accordance to the 2006/42/CE standards.

PAR. 3.7 PNEUMATIC SYSTEM

The machine is designed and built in accordance to 2006/42/CE standards; it is complete with a pressure switch that stops the machine in case of low pressure.

PAR. 3.8 COMPONENTS

PNEUMATICAL EQUIPMENTS                         FESTO

GEAR MOTOR                                                     BONFIGLIOLI

PHOTOCELLS                                                     OMRON

LIMIT SENSORS                                                  OMRON

INVERTER                                                           SCHNEIDER

PLC                                                                      SIEMENS

BEARINGS                                                            FAG

SEALS                                                                  A+ P

PAR. 3.9 DOCUMENTATION

No. 1 printed copy of the maintenance and user manual along with the spare parts catalogue in Italian/English version.

PAR. 3.10 SAFETY GUARDS

The safety guards are interlocked in accordance to the CE standards.

PAR. 4. MACHINE CHANGEPARTS

 PAR. 4.1 EQUIPMENT FOR ADDITIONAL BOTTLES

No.06 changeparts for Round Bottles

PAR. 4.2 EQUIPMENT FOR ADDITIONAL CAPS

No.05 changeparts for caps

PAR. 5. AUTOMATIC FEEDING SYSTEM WITH SORTER

Sorter Ø 1200 mm

Cap chute to feed caps to the pick&place

Support Desk

Elevator 450Lt

No. 05 Cap change parts

No. 05 Cap Chute change parts

PAR. 6. AUTOMATIC FEEDING SYSTEM WITH SCARA ROBOTS

No. 02 Scara Robots

No. 02 vacuum cup chucks for a line of 10 caps each

No. 02 Conveyor Belts

No. 02 Feeding Belts

Cap chute to feed caps to the pick&place

Cap chute support

Please view the system here: https://youtu.be/YBvxUsN46CQ

PAR. 7. OPTIONAL ITEMS

Quick release star wheel system

Missing or

high caps detector

Traction Head for the Conveyor

Idle Head for the Conveyor

Dip tray around the base of the machine with a product waste pipe

Reject system on additional conveyor belt

Kit for recommended spare parts (5% machine value)

PAR DESCRIPTION
3 ROTARY CAPPING MACHINE Mod. INP/F-288-04
As described in all points Par. 3
4 MACHINE CHANGEPARTS
As described in all points Par. 4
5 AUTOMATIC FEEDING SYSTEM WITH SORTER
As described in all points Par. 5
6 AUTOMATIC FEEDING SYSTEM WITH SCARA ROBOTS
As described in all points Par. 6
7 OPTIONAL ITEMS
Quick release star wheel system
Missing or high caps detector
Traction Head for the Conveyor
Idle Head for the Conveyor
Dip tray around the base of the machine with a product waste pipe
Reject system on additional conveyor belt
Kit for recommended spare parts (5% machine value)