Description

[3d-flip-book mode="fullscreen" id="3098" ][/3d-flip-book]

 CONTENT INDEX

A –       Container/Materials to be handled
B –       Combination Container/Cap/Product – Machine Capacity
C –       Main Data & Electrical / Mechanical Standard
D –      Process Machinery, Filling and Packing Machinery: Scope of Supply and Prices
E –       Services
F –       Exclusions
G –      General Sales Conditions

Sec. A Container/Materials to be handled
Can Ref.

Volume

[l]

Shape Type

Diameter

[mm]

Height

[mm]

Neck finishing

Fill Point

[mm]

Weight

[gr]

Drawing
can.1 330 ml STANDARD Cyl. Alu can 66,3 TBD 202
Lid ref Type

Diameter/Height

[mm]

Drawing
l.1 Lid 202 52
Product ref Type Filling °C CO2 [g/l]

Viscosity

[centipoises cp]

p.1 Sparkling Wine 4-6° 5-6 TBD
Sec. B Combination Container/Cap/Product – Machine Capacity
Can Ref. Cap/Lid ref Product ref Pack ref Combination Machine Capacity bph at filler

 

can.1

 

l.1

 

p.1

 

 

0,33 l std

10.000 cph
Sec. C MAIN DATA
DESCRIPTION CRITERIA

 

C.1

 

Outside Temperature

Min – 05 °C
Max + 40 °C
average hottest season + 35 °C
average coldest season + 01 °C
C.2 Bottling Hall Temperature average + 28 °C

 

C.3

 

Relative Humidity

average 80%
Min 70%
Max 95%
C.4 Water Temperature average 25 °C
C.5 Water Pressure Min/Max 2 – 3 BAR
C.6 Water Conductivity Min 50 µm Siemens/cm
C.7 Compressed Air Pressure Min. 8 Bars – steady at the machine inlet

 

 

 

 

C.8

 

 

 

 

Compressed Air Quality

Standard ISO 8573 = dry and Oil free
Max.particles size&content Class 1

 

= <0,1mg/m3 <0,1um

Max.Condensing pressure Class 2

 

< -20 C°

Max.Oil Content

 

Class 1

 

< 0,01 mg/m3

 

 

 

C.9

 

 

 

Available Voltage

Voltage 400 V AC ± 5% [max fluctuation]
Frequency 50 Hz ± 1 % [max fluctuation]
Phases 3 Ph (no neutral)
C.10 Auxiliary Control Voltage 24 V AC
C.11 Design Norms Electric IEC Standard
Mechanics PED

 

*TBD = To Be Defined. All the technical details, prices, consumptions depend on the final definition of the outstanding items.

 

INPAKT STANDARD COMPONENTS
Cabinet in Painted Steel ABB
Stainless Steel Cabinet IRINOX – MP GAMMA
Main Switch SIEMENS
Automatic Switches SIEMENS
Overload Cut out Switches SIEMENS
Auxiliaries Relays OMRON – SIEMENS
Safety Relays SIEMENS
Feeders SIEMENS
Push Buttons SIEMENS Ø 22
Terminals SIEMENS – WEIDMULLER
Photocells SICK – OMRON
Proximity inductive Sensors BALLUFF – OMRON
Safety limit Switches SCHMERSAL
Safety Barriers TELEMECANIQUE – OMRON
Level Probes OMRON – E+H – IFM – SGM – BALLUFF
Pressure Switch IFM, TELEMECANIQUE – SMC
Air Treatment Group SMC, FESTO
Filters PALL, FLUXA
Inverter SIEMENS
CPU PLC SIEMENS
DISPLAY SIEMENS
Regulators JUMO
Machinery interface SIEMENS – VIPA
Pressure Gauge JUMO – E+H
Temperature Gauge JUMO
Wiring CABLOFIL – GAMMA P
Pneumatic Valves SMC – SMC, BOSCH/REXROTH, FESTO
Cylinders SMC, FESTO
Reducers and Gear Boxes BONFIGLIOLI – ROSSI – MOTOVARIO-NORD
Electric motors MARELLI – ABB – SIEMENS
Bearings SKF – FAG
Vacuum Pumps SSI STERLIN, ROBUSCHI
Process Valves BARDIANI – BURKERT – ASCO – GEMU
Modulating valves Process SPIRAX SARCO – CONFLOW-BURKERT-SAMSON
Pumps CSF – LOWARA

INPAKT, reserves the right to make changes deemed necessary to adapt the components to technological innovation. Please carefully consider the specifications listed and communicate promptly any changes.

 

Sec. D Scope of Supply – Filling and Packaging Machinery    
D.1

AUTOMATIC ROTARY VOLUMETRIC COUNTERPRESSURE CAN FILLER / SEAMER SYNCHROBLOCK

Mod. INP ISO-C FM 24/4

Automatic rotary group composed by:

n.24 pneumatic Counterpressure Volumetric Filling Valves mod. “INP ISO-FM- C” suitable to fill WINE into alu can to be connected with n.4 heads Seamer

 

CAN Filler 24 valve complete of:

–   1 set of CANS equipment

It will be possible to work different can size with same f 66mm and same LID 202 thanks only height adjustment.

–  Counter-pressure filler tank (tested at 6 Bar)

–  Electro pneumatic Volumetric Filling Valve

–  Semi-automatic external washing device

–  Product contact parts in AISI 304

–  Electric cabinet for Filler/Seamer

–  Filler Seamer connection Technical Characteristics:

Filling valves number                          24

Pitch Filler                                             150,7 mm

Filling valves type                                INP ISO-FM-C

PNEUMATIC-CONTROLLED FILLING VALVE

 

CAN Seamer 4 Heads complete of:

–    Filler drive attachment

–    Shunt for connection to the electric panel of synchronized group

 

Technical Characteristics:

 
Seamer Head number 4 Grease lubrication
Seamer Head Pitch 171.4 mm
Filler Optional MANDATORY OPTIONAL
D.1.1 Set of dummy cans  
D.1.2 CO2 fluxing in empty can  
D.1.3 CIP return pump  
Seamer Optional
D.1.4 Under-cover CO2 injection and bubble-breaker  
D.1.5 W.I.P. automatic cycle (Wash in Place without recovery)  
D.1.6 Supplement independent lubrication of the rollers by second grease pump  
D.1.7 Supplement for Lid supply chute longer with total length l=2,4 m with vibrator  
Synchroblock Optional
D.1.8

Supplement for covering with laminar flow system (filter class 10.000 Hepa)

(NOTE: the ceiling must be MIN 4,5m in Height)

 
D.1.9 Can Shower at Seamer exit  
D.1.10 Supplement for inclined basement  
D.1.11 Air conditioner in electrical cabinet  
Change parts in case of future DIFFERENT CAN SIZE:
D.1.12 EACH additional change parts for different can BODY diameter (for Filler)  
D.1.13 EACH additional change parts for different can BODY diameter (for Seamer)  
D.1.14 Additional change parts for different can LID diameter, up to 206 (for Filler)  
D.1.15 EACH additional change parts for different can LID diameter (for Seamer)  

 

E SERVICES Base Price
E.1 Spare Parts for 2000 Working Hours TBQ
E.2

Start UP & Commissioning of Machinery (1 can format): by Seller’s specialists

Travel, Board and lodging, local transport cost at Customer Charge

TBQ
E.3 Packing for transport TBQ
E.4 Transport TBQ
ANNEX 1 MACHINERY DESCRIPTION – Main Features and Working Principle

COUNTERPRESSURE ELECTRO-PNEUMATIC VOLUMETRIC FILLING/ SEAMING SYNCHROBLOCK Mod. INP ISO-FM- C 24/4

Automatic rotative group composed by:

  • 24 ELECTROPNEUMATIC VOLUMETRIC filling valves turret mod. “INP ISO-FM-C” suitable to fill aluminum CANS;
  • 4 heads Seamer

Filling turret

Working Principle:

Cans arrive from rope conveyor to the inlet star, which provides to locate them on cans holding plate

Once the Cans is perfectly sealed with filling valve (a proper sensor verifies the bottle presence), the filling process will start. “INP ISO-FM-C” filling system is characterized by servo-controlled volumetric filling valves with pneumatic controls of following phases:

  • Gas injection (gas contained inside product tank), which flowing through the air vent tube into the cans, allows the creation of balance-pressure between Cans and the same tank
  • Product filling (flowing speed according to tank product level preset)
  • Decompression – (mono or pluri-phase) to return the cans at atmospheric pressure

During filling process, by gravity, the product is deflected towards the Cans inner side so to avoid any turbulences and the gas/air contained inside the Cans returns to product tank upper side.

Gas pressure inside product tank grants the stability of carbonated beverage.

Filling phase are controlled by PLC, allowing to optimize the time-process of each single phase according to the container and the product to be filled (CO2 content and temperature).

The filling process is characterized by recipes on which all phases times, rotation speed and product level inside tank are set. Once the filling is completed and the desired level is achieved, the cans are transfer to Seamer .

“INP ISO-FM-C” fillers are complete of many technical improvements, in order to obtain the maximum performances as well as:

  • Versatility
  • Flexibility
  • Change-over maintenance time reduction
  • Cleaning

Construction Features:

Basement:

High thickness shot-peened steel plate, coated with epoxy paint with stainless steel perimeter frame and feet. Basement flat type.

Basement lower part completely accessible where mechanical gears, necessary for machine rotation (450-500mm, free in high on all perimeter), are located.

Basement feet are equipped with stainless steel screw and counter-nut for the machine good leveling.

Motorization:

Motor gear reducer properly oversized (installed under the basement) by shaft drive from Seamer (the motorization is included in the Seamer).

Direct coupling between motor reducer pinion and filler carrousel gear.

Kinematic:

The kinematic system is composed by self-lubricating gears only, made of high density Nylon and steel, making soft and noiseless the movement.

A teethed belt transmission is used for worm screw motorization.

Filler Carrousel:

The stainless steel rotating carrousel, is fixed on upper side of rotating part of the big diameter fifth wheel (spherical rollers bearing, without teeth, properly oversized).

On lower side of fifth wheel rotating part, the main gear (having the same filler primitive diameter) is fixed with proper spacer. The fifth wheel non-rotating part is fixed on basement, protected by proper carter, to avoid liquids infiltrations that could damage it, and it is equipped of 2-3 lubrication pipes that reach the greasing area.

Lubrication:

The greasers, installed on static parts, are centralized in a unique easy accessible area, allowing a periodic manual greasing. The reducers are lubricated by oil-bath.

Product tank:

Filler Tank, completely constructed in stainless steel AISI 304 (optional AISI 316), with mirror-finished internal surfaces and convex swelled bottom side, to grant complete liquids draining through filling valves.

Product tank on which following parts are installed:

  • Product rotary manifold

The tank is equipped with safety valve and in compliance with PED rules, at 6 bar running pressure.

Product Pressure & Level into Filler tank:

Pressure is controlled by Pressure Transducer that drive counter-pressure and discharge Pneumatic valve. Level is controlled by Capacitive level probe that drive a modulating valve.

Filling Valves:

Filling valves are located on product tank and made of stainless steel AISI 304 (optional AISI 316). All filling valves components are realized through mechanical works, without any welding.

“INP ISO-FM-C” VOLUMETRIC FILLING SYSTEM is characterized by servo-controlled filling valves with pneumatic controls of following phases:

  • Gas injection (gas contained inside product tank), which flowing through the air vent tube into the Cans, allows the creation of balance-pressure between Cans and the same
  • Product filling (flowing speed according to tank product level preset)
  • Decompression – (mono or pluri-phase) to return the Cans at atmospheric pressure

During filling process, by gravity, the product is deflected towards the cans inner side so to avoid any turbulences and the gas/air contained inside the Cans returns to product tank upper side.

Gas pressure inside product tank grants the stability of carbonated beverage.

Filling phase are controlled by PLC, allowing to optimize the time-process of each single phase according to the container and the product to be filled (CO2 content and temperature).

The versatility and flexibility of filling system is combined to a new design allowing to reach the following performances:

  • Mobile centering bell for Cans neck
  • Low Maintenance design (thanks to the absence of any kind of mechanical operating devices: lever, opening cam, push-buttons,

and so on…)

  • Maximum sanitization, thanks to the presence of a unique deformable

Product feeding:

Product flows into the tank through a rotary manifold installed on upper side of the same tank.

Sections and geometries have been designed to reduce the turbulences and shaking, allowing a better product stability.

Sanitization:

All parts in contact with the product could be washed and sanitized with cold or hot liquid solutions or with saturated steam at low pressure (max 1 bar).

The sanitization is made using the traditional dummy bottles, manually inserted, or without dummy bottles.

It is possible use a “STEP BY STEP” sanitization system, it permits to wash individually each circuit (product pipe, then vacuum pipe, then gas injection pipe, then spray balls and again from the beginning the product pipe, then vacuum pipe, and so on…), allowing a perfect cleaning system.

The fluids come out from filling valves and are collected into a proper channel, positioned on the filler back side, from which it is possible return to CIP unit (CIP recovery pump is excluded from base supply).

External washing device:

Spraying group by electro-pneumatic operation, for external washing of filling valves, driven by the operator with proper switch on electric panel.

Safety guards:

For Operator safety, the machine is equipped with perimeter self-supporting carters with stainless steel columns and tempered glass doors th. 8 mm (only around the filler not around the Seamer).

The doors transparence allows the complete machine inspection, in every moment either during filling process, or during sanitization phase.

Each opening door is complete of safety micro-switch.

The machine is designed in compliance with the Machine Directive 89/392 and CE rules.

Control Electric System:

Stainless steel electric panel located on machine lateral side, complete of:

  • Frequency converter (Inverter) to control the machine rotation speedy, according to production
  • PLC for machine control and complete automation
  • Multifunctional display for various phases control:
    • Production
    • CIP sanitization
    • Counting
    • Maintenance
    • Motors and valves manual driving
    • Diagnostic and alarms
    • Working speed
    • Filling recipes to optimize machine efficiency according to container and cap types to be handled
  • Luminous column at 3 positions (Green=run, Red=failure, Orange=Stand-by)
  • Remote control mobile push-button to facilitate the operator during bottle change-over, sanitization and maintenance
  • Machine wiring

Seaming turret

The machine consists of:

  • Base with thick, stabilised, stainless steel coated plate and stainless steel supporting columns
  • Adjustable stainless steel feet supporting the machine
  • Stainless steel can in feed dog chain conveyor with constant pitch
  • Seaming head with :
    • 4 chucks and rotary cans
    • 4 shaft of levers mounted on case-hardened and rectified bushings
    • 4 couples of seaming levers each one equipped with one 1st op. seaming roll and one 2nd op. seaming roll
    • micrometric vertical and horizontal seaming rolls adjustment
  • Chuck protection device on every seaming head
  • Cam for knock-out pads control
  • Seaming turret height-adjustment by means of stainless steel threaded columns driven by gear-boxes. Transmission between the gear boxes by means of stainless steel shafts and chrome plated angle gears to achieve a very accurate adjustment, by electric motor and by
  • Automatic lid feeder with one-screw un-stacker and sensor to check the lid presence in the store
  • No-can/no-lid electronic device
  • Driven can lifters. Double cam for raising/lowering
  • Automatic centralised, self-checking lubrication system by grease
  • Oil-bath lubrication of the seaming head gears
  • External stainless steel and soundproof guards with door opening safety device
  • Stainless steel electric control board with touch screen and built-in can counter
  • PLC by Siemens
  • Drive unit with inverter
  • Electric drives by Siemens
  • Electric and pneumatic installation
  • No-can/no-lid electronic device
  • Electronic device controlling the can passage through the The machine stops shouldn’t the number of cans in not

correspond with the cans out.

  • Power take-off for driving the filler 6 revolution/1 can clockwise
  • One set of change parts to handle one can and lid size (no gas or steam) including
    • Chucks in M340 steel
    • Rolls in 440 C steel and CVD coating